If you just bought your new CNC machine, you’re most likely very anxious to test it out. After all, you want to experience the magic of computer-controlled cutting for yourself. However, before you start learning the ropes of your new CNC device, you need to install it first.
Unfortunately, mistakes during the installation process can damage your machine in the future. With that in mind, here are some of the essentials you should consider while installing your new CNC tool.
First, ensure that you plan the layout of the future CNC room to avoid inefficiencies, issues with the maintenance, or even danger to the users. Ensure your CNC device is on a thick floor to prevent inaccurate cutting. Also, make sure the room isn’t too humid, as that can lead to premature rusting and might accelerate parts’ breakdown.
Finally, ensure that your machine is supplied with suitable fluids to avoid damage from use and cut down your maintenance costs. Follow the tips below and enjoy a safer and more fulfilling CNC experience!
No matter if you're planning to do some light CNC turning or you want to provide heavy-duty CNC milling services, you need to consider the room where the device will be. The layout of the room and the position of the future CNC installation are fundamental.
In case you’re planning on buying more than one machine, remember that each has a specific work envelope. That means that if you place them too close to each other, it might be difficult or dangerous for you to use them.
Consider using a 3D program or a piece of paper and a pencil to draw out a plan for the future CNC room. Try to imagine what your everyday activities will look like. Consider whether everything will fit in there nicely. Additionally, think about how you’ll bring things in and out of the room. This includes how to transport raw materials somewhere else once they’re cut.
If you have a lot of materials to cut and it’ll be challenging to move them around, consider buying a conveyor. Also, ensure that the maintenance crew has enough space for easy access to your CNC machine. This should simplify and make quicker any repair jobs the device may need.
If you want your CNC device to cut accurately, you should make sure it’s on top of a thick floor. Remember that the thicker the floor, the better. This is because CNC machines are very heavy, and the weight may distribute unevenly.
If that happens, it can cause vibration, which in turn can lead to inaccurate cutting. Vibrations can also cause wear and tear on your machine. Your goal should be to reduce vibrations as much as possible.
The same rule applies to concrete floors. The thickness of the concrete floor needs to be sufficient for your machine as well. Consider adding an extra layer of concrete on top of the existing base. This will ensure your machine can firmly attach to the ground and won’t vibrate when in use.
It’s no secret that rooms with too much humidity can cause a lot of damage to many devices and tools. Unfortunately, this includes CNC machines as well. They might start rusting faster than usual when exposed to too much moisture. Also, dampness can contribute to premature breakdowns of some parts. Therefore, significantly increasing your maintenance costs and potentially leading to severe accidents while using your device.
To avoid this problem, make sure that your room isn’t too humid. You can use a hygrometer to measure the room's humidity level. If you want to be confident that your machine is in the ideal environment, consider investing in a dehumidifier. This will help you reduce your room's moisture levels. This provides you with an additional layer of protection for your CNC tool.
If you want your CNC machine to function correctly and serve you for a long time, you need to invest in high-quality machine fluid. Not only will this extend the life of your device by protecting it from wear and tear. But it’ll also ensure accurate cutting and improve the surface finishes of the materials.
There are different types of fluids available on the market, so make sure to choose one that’s suitable for your needs and requirements. For instance, if you’re planning to do some heavy-duty work, consider using machining oil instead of water-based coolant.
Installing your new CNC machine is a very exciting moment. However, before you get to enjoy it fully, make sure that everything is done according to the best practices in the industry. Plan out your room layout, place your device on top of a thick floor and try to avoid too much humidity in the air. If all this seems like too much for your team, it might be time to contract electronics manufacturing services to assist.
Also, remember to invest in high-quality CNC machine fluid to protect your device from wear and tear. Following these tips will make sure that your machine installation is correct. This will ultimately lead to more efficient work and fewer issues with maintenance. Hopefully, your CNC experience will be enjoyable, productive, and safe! Good luck!